One of the crucial
steps for the conversion of CO
2
into
polymers is the catalytic formate to oxalate coupling reaction (FOCR).
Formate can be obtained from the (electro)catalytic reduction of CO
2
, while oxalate can be further processed toward building blocks
for modern plastics. In its 175 year history, multiple parameters
for the FOCR have been suggested to be of importance. Yet, no comprehensive
understanding considering all those parameters is available. Hence,
we aim to assess the relative impact of all those parameters and deduce
the optimal reaction conditions for the FOCR. We follow a systematic
two-stage approach in which we first evaluate the most suitable categorical
variables of catalyst, potential poisons, and reaction atmospheres.
In the second stage, we evaluate the impact of the continuous variables
temperature, reaction time, catalyst loading, and active gas removal
within previously proposed ranges, using a response surface modeling
methodology. We found KOH to be the most suitable catalyst, and it
allows yields of up to 93%. Water was found to be the strongest poison,
and its efficient removal increased oxalate yields by 35%. The most
promising reaction atmosphere is hydrogen, with the added benefit
of being equal to the gas produced in the reaction. The temperature
has the highest impact on the reaction, followed by reaction time
and purge rates. We found no significant impact of catalyst loading
on the reaction within the ranges reported previously. This research
provides a clear and concise multiparameter optimization of the FOCR
and provides insight into the reaction cascade involving the formation
and decomposition of oxalates from formate.