Towards Sustainable Machining of Inconel 718 Using Nano-Fluid Minimum Quantity Lubrication

Hegab, Hussien; Kishawy, Hossam A.

doi:10.3390/jmmp2030050

Cited by 52 publications

(28 citation statements)

References 32 publications

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“…The authors concluded that the cutting performance and surface quality improved due to the interface bonding between the tool and workpiece surface. They also extended the study to investigate the tool performance and chip morphology during machining Inconel 718 by using MWCNTs and Al 2 O 3 nanofluid [23,24]. The results indicated the enhancement of MQL cooling and lubricating capabilities, which contribute to improve the machining performance compared to the case with no nano-additives.…”

Section: Introductionmentioning

confidence: 93%

Performance Evaluation of MQL Parameters Using Al2O3 and MoS2 Nanofluids in Hard Turning 90CrSi Steel

2019

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Hard machining has gained much attention to be an alternative solution for many traditional finish grinding operations due to high productivity, ease to adapt to complex part contours, the elimination of cutting fluids, good surface quality, and the reduction of machine tool investment. However, the enormous amount of heat generated from the cutting zone always requires the high-grade inserts and limits the cutting conditions. The MQL technique with nanofluids assisted for hard machining helps to improve the cutting performance while ensuring environmentally friendly characteristics. This paper focuses on the development of MQL technique by adding Al2O3 and MoS2 nanoparticles to the base fluids (soybean oil and water-based emulsion) for the hard turning of 90CrSi steel (60÷62 HRC). The analysis of variance (ANOVA) is used to evaluate the performance of MQL parameters in terms of cutting forces and surface roughness. The study reveals that a better performance of coated carbide inserts is observed by using MQL with Al2O3 and MoS2 nanofluids. In addition, the fluid type, nanoparticles and nanoparticle concentration have a strong effect on cutting performance. The interaction influence among the investigated variables is also studied in order to provide the technical guides for further studies using Al2O3 and MoS2 nanofluids.

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Section: Introductionmentioning

confidence: 93%

Performance Evaluation of MQL Parameters Using Al2O3 and MoS2 Nanofluids in Hard Turning 90CrSi Steel

2019

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“…However, this can generate a higher thrust force due to a very high local temperature at the tool interface [26]. Different studies [27,28,29,30] proved that using MQL-nanofluid was effective in improving overall machinability, as it supports the tribology and heat transfer of the cutting operations.…”

Section: Introductionmentioning

confidence: 99%

Towards Optimization of Machining Performance and Sustainability Aspects when Turning AISI 1045 Steel under Different Cooling and Lubrication Strategies

et al. 2019

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In this work, an extensive analysis has been presented and discussed to study the effectiveness of using different cooling and lubrication techniques when turning AISI 1045 steel. Three different approaches have been employed, namely dry, flood, and minimum quantity lubrication based nanofluid (MQL-nanofluid). In addition, three multi-objective optimization models have been employed to select the optimal cutting conditions. These cases include machining performance, sustainability effectiveness, and an integrated model which covers both machining outputs (i.e., surface roughness and power consumption) and sustainability aspects (carbon dioxide emissions and total machining cost). The results provided in this work offer a clear guideline to select the optimal cutting conditions based on different scenarios. It should be stated that MQL-nanofluid offered promising results through the three studied cases compared to dry and flood approaches. When considering both sustainability aspects and machining outputs, it is found that the optimal cutting conditions are cutting speed of 147 m/min, depth of cut of 0.28 mm and feed rate of 0.06 mm/rev using MQL-nanofluid. The three studied multi-objective optimization models obtained in this work provide flexibility to the decision maker(s) to select the appropriate cooling/lubrication strategy based on the desired objectives and targets, whether these targets are focused on machining performance, sustainability effectiveness, or both. Thus, this work offers a promising attempt in the open literature to optimize the machining process from the performance–sustainability point of view.

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“…The applied nano-mist with compressed air shows capabilities in penetrating into the tool–workpiece interface area, and reduces the severity of the induced heat during machining operation. In addition, the employed nano-mist acts like rollers and causes a noticeable effect in the frictional behavior of the cutting operation, as has been discussed in the literature [29,30,31].…”

Section: Resultsmentioning

confidence: 99%

Performance Evaluation of Vegetable Oil-Based Nano-Cutting Fluids in Environmentally Friendly Machining of Inconel-800 Alloy

et al. 2019

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Recently, the application of nano-cutting fluids has gained much attention in the machining of nickel-based super alloys due their good lubricating/cooling properties including thermal conductivity, viscosity, and tribological characteristics. In this study, a set of turning experiments on new nickel-based alloy i.e., Inconel-800 alloy, was performed to explore the characteristics of different nano-cutting fluids (aluminum oxide (Al2O3), molybdenum disulfide (MoS2), and graphite) under minimum quantity lubrication (MQL) conditions. The performance of each nano-cutting fluid was deliberated in terms of machining characteristics such as surface roughness, cutting forces, and tool wear. Further, the data generated through experiments were statistically examined through Box Cox transformation, normal probability plots, and analysis of variance (ANOVA) tests. Then, an in-depth analysis of each process parameter was conducted through line plots and the results were compared with the existing literature. In the end, the composite desirability approach (CDA) was successfully implemented to determine the ideal machining parameters under different nano-cutting cooling conditions. The results demonstrate that the MoS2 and graphite-based nanofluids give promising results at high cutting speed values, but the overall performance of graphite-based nanofluids is better in terms of good lubrication and cooling properties. It is worth mentioning that the presence of small quantities of graphite in vegetable oil significantly improves the machining characteristics of Inconel-800 alloy as compared with the two other nanofluids.

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Towards Sustainable Machining of Inconel 718 Using Nano-Fluid Minimum Quantity Lubrication

Cited by 52 publications

References 32 publications

Performance Evaluation of MQL Parameters Using Al2O3 and MoS2 Nanofluids in Hard Turning 90CrSi Steel

Performance Evaluation of MQL Parameters Using Al2O3 and MoS2 Nanofluids in Hard Turning 90CrSi Steel

Towards Optimization of Machining Performance and Sustainability Aspects when Turning AISI 1045 Steel under Different Cooling and Lubrication Strategies

Performance Evaluation of Vegetable Oil-Based Nano-Cutting Fluids in Environmentally Friendly Machining of Inconel-800 Alloy

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