Tire pyrolysis oil
(TPO) is one of the most interesting products
derived from the pyrolysis of end-of-life tires. Among others, it
contains valuable chemicals, such as benzene, toluene, ethylbenzene,
and xylene (BTEX), as well as limonene. In order to recover these
chemicals, a pilot-scale distillation plant has been designed, erected,
and operated using TPO derived from an industrial-scale pyrolysis
plant. The distillation facility consists of a packed column (20 kg/h)
and is within the fifth technological readiness level. This work describes
for the first time the fractioning of the TPO in a continuous operational
mode under industrially relevant conditions. For this purpose, different
reboiler temperatures (250–290 °C) and reflux ratios (up
to 2.4) were preliminarily assessed on the yields and properties of
the resulting products: light fraction (LF) and heavy fraction (HF).
Thus, the distillation plant is capable of producing 27.0–36.7
and 63.3–73.0 wt % of LF and HF, respectively. The highest
BTEX concentration in the LF (55.2 wt %) was found using a reboiler
temperature of 250 °C and a reflux ratio of 2.4. Contrarily,
the highest limonene concentration (4.9 wt %) in the LF was obtained
at 290 °C in the reboiler without reflux. In this sense, the
lower the reboiler temperature, the higher the BTEX, and the lower
the limonene concentration in the LF. The main results herein obtained
serve to gain key insights to operate packed distillation columns
using complex and promising hydrocarbons as TPO in order to recover
valuable products. In addition, this work provides significant information
for optimizing the recovery efficiencies of both BTEX and limonene,
as well as their potential applications including that for the resulting
HF.