The reaction between chemical vapor deposited (CVD) tungsten silicide (WSix) film and aluminum film was investigated. As-deposited and annealed CVD-WSix films were used to react with aluminum film at 500~ The changes of the composition ratio of Si/W before and after annealing were analyzed by Rutherford backscattering spectroscopy (RBS) and the profiles of chemical composition and impurity atoms before and after annealing were studied by secondary ion mass spectrometry (SIMS). The biggest difference was seen in the composition ratio of Si/W. The composition ratio of Si/W in as-deposited CVD-WSi~ film changed from the initial value of 2.4 to 4.0. This is due to diffusion of tungsten atoms from the as-deposited CVD-WSi~ film into the aluminum film, however, few silicon atoms diffuse into the aluminum film. On the other hand, in annealed CVD-WSix film, the composition ratio of Si/W remains unchanged from the reaction at 500~Recently, refractory metal silicides were used instead of doped polycrystalline silicon as a low resistivity electrical interconnect and gate electrode material in very large scale integrated circuits (VLSI) (1). The reason for employing refractory metal silicides is that, as the line width becomes narrower and line length longer resulting in high density circuits, signal propagation delay times become larger with doped polycrystalline silicon.WSix, MoSix, TiSix, and TaSix are known as refractory metal silicides. Of these metal silicides, the CVD-WSix film developed by Saraswat et al. is widely used because of higher purity, lower resistance, and better step coverage than sputtered WSix film (2-4). The resistivity, oxidation rate, contact resistance, adhesion to the silicon substrate, stress breakdown voltage of the gate SiOz, and the interaction with polycrystalline silicon have been investigated in order to characterize CVD-WSix and other silicide films (5-14). However, there are few papers investigating the interaction between CVD-WSix and aluminum films (15).We investigated the reaction between CVD-WSix film and evaporated aluminum film by RBS and SIMS. In this paper, the composition change of CVD-WSix films, and the profiles of chemical concentration of the composition and impurity atoms before and after reaction with aluminum film are presented.
ExperimentalWSix films were deposited using cold-wall CVD equipment. The deposition temperature was 325~ and the deposition pressure was 40 Pa. The reacting gases were WF~ and Sill4 diluted with He. The flow rates of WF6 and Sill4 were 2 and 120 cm3/min, respectively, and the flow rate of He was 400 cm3/min. The film was deposited on oxidized 4 in. Si wafers. The thickness of the films were 2000A. The annealing was performed at 600~176 for 30 min in nitrogen in a diffusion furnace to avoid oxygen contamination. Immediately after removing the native oxide on CVDWSix film by 1.25% diluted HF, about 1 ~m of aluminum was evaporated on the film. The reaction between the CVD-WSix film and the aluminum film was performed at 500~ for 30-240 rain in nitrogen...