Hydrogels
are an important class of biomaterials, but are inherently
weak; to overcome this challenge, we report an in situ manufacturing
technique to fabricate mechanically robust, fiber-reinforced poly(ethylene
oxide) (PEO) hydrogels. Here, a covalent PEO cross-linking scheme
was implemented to derive poly(ε-caprolactone) (PCL) fiber reinforced
PEO hydrogels from multilayer coextruded PEO/PCL matrix/fiber composites.
By varying PCL fiber loading between ∼0.1 vol % and ∼7.8
vol %, hydrogel stiffness was tailored from 0.69 ± 0.04 MPa to
1.94 ± 0.21 MPa. The influence of PCL chain orientation and enhanced
mechanics via uniaxial drawing of PCL/PEO composites revealed a further
225% increase in hydrogel stiffness. To further highlight the robust
nature of this manufacturing process, we also derived rigid poly(l-lactic acid) (PLLA) fiber-reinforced PEO hydrogels with a
stiffness of 8.71 ± 0.21 MPa. Fibroblast cells were injected
into the hydrogel volume, which displayed excellent ingrowth, adhesion,
and proliferation throughout the fiber reinforced hydrogels. Finally,
the range of mechanical properties obtained with fiber-reinforced
hydrogels directed differentiation pathways of MC3T3-E1 cells into
osteoblasts. This innovative manufacturing approach to achieve randomly
aligned, well-distributed, micrometer-scale fibers within a hydrogel
matrix with tunable mechanical properties represents a significant
avenue of pursuit not only for load-bearing hydrogel applications,
but also targeted cellular differentiation.