Viscosity reduction by emulsification is one of the most
effective
methods for the recovery of heavy oil. Nanoparticles with low toxicity
and low cost can stabilize oil-in-water (O/W) Pickering emulsions
to reduce the viscosity of heavy oil and thereby have become a new
type of emulsifier in recent years. The stimuli-responsive emulsions
formed by responsive particles can achieve emulsification and demulsification
under external stimuli, providing convenient conditions for heavy
oil transportation and recovery, where the temperature response is
easier to achieve. In this study, six groups of temperature-sensitive
SiO2–PSBMA (PSBMA: polysulfobetaine methacrylate)
with different particle sizes were prepared by the reverse atom transfer
radical polymerization (RATRP) method. The morphologies of SiO2 particles before and after grafting were characterized by
transmission electron microscopy (TEM), scanning electron microscopy
(SEM), and atomic force microscopy (AFM), and the structure of the
product was characterized by Fourier transform infrared (FT-IR) spectroscopy,
which showed that PSBMA was successfully grafted to SiO2. The grafting ratios (η) of six groups of SiO2–PSBMA
measured by thermogravimetric analysis (TGA) were similar (34.50–42.94%).
The temperature sensitivity of SiO2–PSBMA was determined
by dynamic light scattering (DLS) and the contact angles at different
temperatures, which showed that its upper critical solution temperature
(UCST) was about 40–50 °C. SiO2–PSBMA
was applied to GD2 heavy oil to reduce the viscosity at 60 °C,
which showed that the SiO2–PSBMA had a good emulsification
effect. With the increase of particle size, the viscosity reduction
rate (VRR) showed a trend of first increase and then decrease. The
highest VRR was 96.41%, achieved by 227.61 nm SiO2–PSBMA.
All of the emulsions stabilized by SiO2–PSBMA were
able to demulsify at room temperature. It can be used as an intelligent
temperature-responsive viscosity reducer for heavy oil to control
emulsions on demand.