SnTe
exhibits very low Seebeck coefficient along with high electrical–thermal
conductivities owing to very high hole concentration that results
from intrinsic Sn vacancies. All these unfavorable thermoelectric
parameters restrict pristine SnTe from becoming an outstanding thermoelectric
material. In this work, we demonstrate the improvement in figure-of-merit
of SnTe through in situ creation of Te nanoinclusions in the SnTe
matrix. We have intentionally added excess Te in stoichiometric Sn/Te
(1:1) for the synthesis of SnTe. During solidification of SnTe from
the melt, the excess Te in the liquid state gets expelled to the grain
boundaries. On further cooling, when Te starts to solidify, it exerts
strain in the already solidified SnTe grains and creates extensive
structural defects including dislocations, twin boundaries, and subgrain
boundaries that scatter phonons of midwavelength. The point defect
due to intrinsic Sn vacancies and SnTe/Te grain boundaries respectively
scatters phonons of low and high wavelengths. Effective scattering
of the entire spectrum of phonons through the hierarchical defects
gives rise to an ultralow lattice thermal conductivity of 0.5 W m–1 K–1 that is close to the theoretical
minimum limit. The contribution from the heavy hole valence band in
transport along with energy filtering of charge carriers at the SnTe/Te
interface results in improvement of the Seebeck coefficient near room
temperature. The cumulative effect of improved Seebeck coefficient
and suppressed thermal conductivity gives rise to a high figure-of-merit
(ZT) value of ∼1.5 at 750 K and an average ZT of ∼0.48 for the Sn0.9Te sample.