The congruently melting, single phase, intermetallic Ni 5 Ge 3 has been subject to rapid solidification via drop-tube processing wherein powders with diameters between 850 -150 m are produced. At these cooling rates (850 -150 m diameter particles, 700 -7800 K s -1 ) the dominant solidification morphology, revealed after etching, is that of isolated plate & lath microstructure in an otherwise featureless matrix. Selected area diffraction analysis in the TEM reveals the plate & lath are a disordered variant of -Ni 5 Ge 3 , whilst the featureless matrix is the ordered variant of the same compound. Microvicker hardness test result shows that mechanical properties improve with decreasing the particle size from 850 to 150 m as a consequence of increasing the cooling rate.