For the first time, galvanic deposition of Ti is reported from aqueous solutions containing 17 mM HF and 10 mM K 2 TiF 6 at pH 2.73 onto Al 6061 alloy. X-ray diffraction yields peaks consistent with a polycrystalline Ti deposit, and electrical resistivity measurements are also consistent with metallic Ti, not TiO 2 . Elemental analysis by energy dispersive X-ray (EDX) spectroscopy demonstrates the as-deposited film contains ∼90 atom% Ti. The galvanic Ti deposit improves the corrosion resistance of the underlying Al substrate, as illustrated by voltammetry and electrochemical impedance spectroscopy studies in several electrolytes. Deposition for 30 h. yields a 14 μm thick, silver-gray Ti film.Ti has numerous applications in the microelectronics, aerospace, and biomedical industries due to its excellent mechanical properties, corrosion resistance and biocompatibility. 1,2 Ti is a refractory metal with a high strength to weight ratio and low modulus of elasticity, and is therefore used in dental implants and prostheses. Ti provides a favorable foreign body response after implantation, which leads to mineralization and titanium osseointegration. 3,4 Thin films of Ti are also employed for their corrosion resistance, 5,6 and as diffusion barrier layers within electronic devices. 7 Ti thin films are typically deposited by evaporation and sputtering methods using expensive vacuum systems. 8-10 Electrochemical deposition is generally simpler and less expensive, but Ti electrodeposition from aqueous electrolytes is difficult due to the highly cathodic potential required. For this reason, Ti electrodeposition is typically performed from high temperature molten salts. 1 We report the room temperature galvanic deposition of Ti thin films onto Al 6061 alloy. X-ray diffraction and electrical resistivity measurement of the galvanic Ti film are consistent with a polycrystalline Ti deposit rather than TiO 2 . Energy dispersive X-ray spectroscopy (EDX) indicates that these films contain 89-91 atom% Ti. The corrosion resistance of Ti atop Al 6061 alloy is studied by voltammetry and electrochemical impedance spectroscopy (EIS).
ExperimentalReagent grade chemicals were used for all experiments. Semiconductor grade HF was obtained from J.T Baker, while K 2 TiF 6 was obtained from Sigma Aldrich. 99.999% pure Al and Al 6061 alloy rods were obtained from ESPI Metals. Al 6061 alloy typically contains 0.8-1.2 wt% Mg, 0.4-0.8 wt% Si, ≤0.70 wt% Mg, 0.15-0.40 wt% Cu, 0.04-0.35 wt% Cr, and smaller amounts of Mn, Ti and Zn. The Al rods were cut into stubs of approximately 1.5 cm. The Al electrodes were polished sequentially with 600, 1500, 2400, 4000 grit Al 2 O 3 sand papers, and finally with 50 nm Al 2 O 3 , then rinsed with acetone and twice distilled water.For studies of corrosion resistance in four model electrolytes, electrochemistry was performed in a three-electrode cell with the Ti/Al film working electrode, Pt counter electrode and SCE reference electrode. Voltammetry was performed from −1070 mV to -650 mV vs. SCE with a scan rate of 0...