Theoretical design and experimental verification of control system for building material packaging unit based on risk management

Abstract

Facing the shortage of special building materials packaging machinery with thermal insulation and low intelligence, this paper designs a set of mechanical and electrical integration packaging unit control system to reduce the risk of material transportation for different stakeholders. According to risk management tools, the system takes Mitsubishi PLC as the control core and combines with communication module, servo motor drive system and touch screen man–machine interface to realize the risk simulation and automatic control of the packaging unit. The simulation results of PID control model show that the parameters such as speed and torque can be stabilized in a relatively short period of time when the load is suddenly changed within 1.5 s. Theoretical verification of the system has small steady-state error, rapid response, and good control effect. The man–machine interface design was carried out and the actual corresponding test experiment was carried out. The experimental results showed that the overall operation rate of the packaging unit system reached 98.15%, the pass rate was 99.03%, and the production capacity was about 9600 packs/hour, which met the production requirements. The control system of the building material packaging unit designed in this paper realizes the equipment intelligence, has a high degree of automation, and shows good potential application value in the aspects of building information, reduction of construction risks and manufacturing intelligence.