The use of circumferential guided waves to monitor axial cracks in pipes

Abstract

Guided wave testing is in routine use to detect corrosion, particularly in the oil and gas sector, but the detection of axial cracking is difficult using the axially propagating waves commonly used for corrosion detection. This paper presents a novel guided wave monitoring technique for the detection of axial cracking in piping. Circumferential SH0 waves, travelling around the circumference were used in a monitoring configuration to detect axial defects in a 6 inch schedule 80 steel pipe. Finite Element (FE) analysis showed that both the defect reflection and the decline in the transmitted SH0 wave can be used for defect detection. Baseline subtraction was utilised to produce residual signals that can be better analysed for small defect reflections. The Root-Mean-Square (RMS) of the residual signal after baseline subtraction was found to be the most satisfactory means of monitoring defect progression. An amplification effect was identified where the residual signal is compounded by continued interaction with the defect on each revolution of the incident wave. The FE predictions were validated by an experiment in which an Electrical Discharge Machining (EDM) notch was grown in four stages. Temperature compensation using Location Specific Temperature Compensation (LSTC) was applied to the experimental data, allowing residuals to be compared for a ∼10 °C temperature swing over a monitoring period of over 2 months. It was determined that a 10 mm long (∼23% of wavelength), 5 mm deep (∼45% of the wall thickness) defect at an axial offset from the line of the transducers of 1.5 wavelengths (65 mm) would be readily detectable with a very high Probability of Detection (POD) and virtually no chance of a false call. Therefore, this novel guided wave monitoring system for axial crack detection is likely to be attractive for applications in a range of industries for its sensitivity to axial cracking combined with large coverage from a single transducer location.