Understanding the effect of the microstructure of a sodium
silicate
solution on the growth behavior of silica nanoparticles is necessary
for the preparation of functional silica. The structural evolution
of silica aggregates in sodium silicate solutions was studied by small-angle
X-ray scattering (SAXS) and transmission electron microscopy (TEM).
The sodium silicate solution mainly contained three types of particles:
monomers with a radius of gyration (R
g) of <0.6 nm, SiO2 clusters formed by monomer polymerization,
and large colloidal particles. Notably, primary particles with different
structures in sodium silicate solutions exhibited a structure-directing
effect for silica nanoparticles formation. Assembly growth occurs
through the continuous addition of primary particles to the surface.
For SiO2/Na2O < 4.2, the primary particles
are ellipsoidal, and there are more hydroxyl groups grafted on both
ends of the ellipsoid, so the condensation reaction is more likely
to occur at both ends, eventually the ellipsoidal aggregates are formed.
For SiO2/Na2O > 4.2, condensation reactions
occur at equal rates in all directions, resulting in the formation
of spheroid aggregates. Additionally, for SiO2/Na2O > 4.2, the primary particles maintain the fractal structure
and
are not easily destroyed during the carbonization reaction, so the
aggregates formed by primary particles have relatively denser fractal
structure than SiO2/Na2O < 4.2. Moreover,
an understanding of the sodium silicate structure and different structural
regulation mechanisms for silica nanoparticles synthesis provided
an important theoretical foundation for fabricating high-performance
silica.