Zircaloy-4 has been considered as a candidate material for dissolver and evaporators in nuclear fuel reprocessing plants involving nitric acid of high concentrations at high temperatures. The present work deals with the electrochemical studies and surface analysis of passive films on zircaloy-4 and its welds in 11.5 M nitric acid medium. Potentiodynamic polarization technique was employed to study the corrosion behaviour of the alloy in both base and welded (Manual TIG and electron beam (EB) welding) conditions. The polarization curves for zircaloy-4 and its welds exhibited a distinct breakdown of passivity at 1.5 V (SCE) and repassivation, after showing a region of stable passivation. The characterization of passive films by SEM, XRD and LRS, grown at different potentials in 11.5 M nitric acid are presented. The surface morphology and phase analysis of passive films grown at higher potentials showed the presence of monoclinic ZrO 2 . The phases present in the passive film grown electrochemically in 11.5 M nitric acid at 2.0 V and by autoclaving are found to be similar. The presence of characteristic 1040 cm -1 Raman peak from the sample passivated at 1.2 V indicate that the oxide present consist of nanometer size grains of monoclinic zirconia.