The Reliability of Thermocouples in Microwave Ceramics Processing

Abstract

It is not rare to hear arguments against the use of thermocouples for taking temperatures in processes that are taking place under microwave fields. However, the simplicity of this device makes it attractive to consider its use. One question that arises when thermocouples are employed is whether the electric field perturbs the measurement, and if the thermocouple affects the processing. The process that was chosen for conducting this test was the synthesis of spinel (MgAl2O4) using microwaves as a power supply and hematite (Fe2O3) as an additive for both spinel formation promotion and susceptor. The alumina-based systems are very important to study because this is one of the most common ingredients in refractory materials. There are many discussions about the improvement of the process when microwaves are used, but a kinetic comparison cannot be performed if the temperature is unknown, and that is the reason for emphasizing the measurement techniques. The analysis of the obtained samples was carried out by X-ray diffraction of powders. The results of this work show that there is no difference between the products obtained when the thermocouple was inserted in the system, compared to processing without it; hence the thermocouple is appropriate for this application.