'Neste Polyeten AB, S-444 86 Stenungsund, Sweden
SYNOPSISThe crosslinking reactions of a new type of polyethylene, an ethylene vinyltrimethoxy silane (EVS) copolymer, when reacted with water has been studied. Samples of EVS were treated in water a t 90°C. The kinetics of the crosslinking was followed by measuring the gel content and by determination of the content of different structures ( -Si-OCHB, -Si-OH, and -Si-0-Si-) using FT-IR. The observations show that a maximum gel content of 70-75% is obtained after 25 h treatment in water at 90°C. On the other hand, the absorption index for the crosslinks, -Si-0-Si-, continues to increase until about 100 h, i.e., more crosslinks seem to be formed without a simultaneous increase in gel content. Mechanical measurements showed decreased elongation a t break even after very long treatments. Thermo-oxidative degradation is, however, also responsible for the change in mechanical properties. For properly stabilized samples, the decrease in elongation leveled off after about 100 h of treatment. This indicates that the crosslinks formed after 25 h mainly should be within the already existing gel. The observed synergistic effect of crosslinking and thermo-oxidative degradation emphasizes the importance of a proper stabilizing system.
INTRODUCTIONIn many applications there is a need to improve the properties of polyethylene, in particular with respect to heat deformation resistance; but chemical resistance, stress cracking, shrinkage, etc. may be important as well. Crosslinking is then an obvious alternative, and it is used today on a large commercial scale. The most common technique is radical crosslinking's2 initiated by peroxides or by irradiation. Both these crosslinking techniques suffer, however, from high investment costs. In the case of radiation initiation crosslinking efficiency decreases with thickness, and thick sections are impossible to crosslink sufficiently. In the case of peroxide crosslinking production, speed is limited by the cure rate and the demands for a certain residence time in the heating zone. The extrusion rate is in itself also limited by the necessity to use a rather low melt temperature. After the introduction of the S i o p l a~~?~ and Monosi15 techniques in the seventies, silane crosslinking of polyethylene has been an expanding field. In both these processes vinyl silane is grafted to the polymer chains after initiation by a small amount of added peroxide. The crosslinking is then performed by a water treatment after the addition of a catalyst in the final extrusion step. In commercial processes typical conditions to obtain crosslinking may be treatment at 80-90°C at 100% RH or in water. The use of free radicals for the grafting reaction leads to side reactions, in particular molecular enlargement, in the same way as observed in connection with compounding and processing prior to peroxide crosslinking. These reactions negatively influence the surface finish, limit the choice of antioxidants, and lead to increased consumption of antioxidants. Dec...