The Proposition of an Automated Honing Cell with Advanced Monitoring

Barylski, Adam; Sender, Piotr

doi:10.3390/machines8040070

Cited by 3 publications

(6 citation statements)

References 69 publications

(75 reference statements)

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“…Figure 1 presents the system of speeds occurring in honing processes [74]. The honing head is usually provided with rotation movement and linear reciprocating movement.…”

Section: Parameters Of the Honing Processmentioning

confidence: 99%

“…The increase in temperature during processing may reach several tens of degrees Celsius [47,[146][147][148][149], which affects the thermal expansion of machined workpieces. The greater material removal rate, the higher the temperature of the honed workpiece and its hole deformation [74]. In order to reduce the workpiece temperature, it is very important to optimize the honing process parameters [150].…”

Section: Effect Of Honing Parameters On Shape Deviations In the Honed...mentioning

confidence: 99%

“…Honing is an abrasive machining process most often used for rough, semi-finishing, and finishing machining of cylindrical holes [1][2][3][4][5][6][7][8][9][10]. It is based on material removal by friction of an abrasive tool on a part's surface [11], and it can be used for the final machining of the internal surfaces of round bars [12], valves [13], and gears [14] or for the manufacturing of hydraulic cylinders [13].…”

Section: Introductionmentioning

confidence: 99%

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Influence of Honing Parameters on the Quality of the Machined Parts and Innovations in Honing Processes

Sender

Buj-Corral

2023

Metals

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The article presents a literature review dealing with the effect of the honing parameters on the quality of the machined parts, as well as with the recent innovations in honing processes. First, an overview about the honing and the plateau-honing processes is presented, considering the main parameters that can be varied during machining. Then, the influence of the honing parameters on surface finish, shape deviation and material removal rate is presented. Finally, some special and innovative applications of the honing process are described. For example, honing with variable kinematics allows obtaining oil grooves that are not rectilinear but curvilinear, in order to reduce the temperature of the part during machining and thus obtaining better surface finish and lower shape deviation. Automation of the honing machines is useful to improve both the production and the verification process. Another innovation consists of using 3D printed tools in honing processes, which will help to obtain abrasive tools with complex shapes, for example by means of powder bed fusion processes.

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“…Figure 1 presents the system of speeds occurring in honing processes [74]. The honing head is usually provided with rotation movement and linear reciprocating movement.…”

Section: Parameters Of the Honing Processmentioning

confidence: 99%

Section: Effect Of Honing Parameters On Shape Deviations In the Honed...mentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

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Influence of Honing Parameters on the Quality of the Machined Parts and Innovations in Honing Processes

Sender

Buj-Corral

2023

Metals

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“…They integrated an AE sensor into the cutting tool holder to maintain constant signal attenuation during cutting. Barylski and Sender [4] paid extensive attention to the possibility of creating automated numerically controlled machines which, in addition to other sensors, contain Machines 2024, 12, 110 2 of 15 acoustic sensors and computational algorithms used to supervise machining processes. Fernando Chacón et al [5] stated that tool wear is a critical aspect that requires real-time monitoring, for instance, using AE analysis, to reduce costs and the scrap received in machining processes.…”

Section: Introductionmentioning

confidence: 99%

Analysis of Roughness, the Material Removal Rate, and the Acoustic Emission Signal Obtained in Flat Grinding Processes

Sender,

Buj-Corral,

Álvarez-Flórez

2024

Machines

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In this work, the analysis of the acoustic emission (AE) signal in grinding processes is addressed. The proposed analysis method decomposes the acoustic signal into three frequency ranges. The total energy of each range is determined, as well as the highest frequency. Different grinding experiments were carried out, according to a full factorial design of experiments (DOE), in which feed speed, depth of cut, and transversal step (table cross feed) were varied. Arithmetic average roughness Ra and the material removal rate (MRR) were determined. It was observed that Ra depends mainly on the transversal step, followed by feed speed and the interaction between the transversal step and depth of cut, while MRR is greatly influenced by the transversal step. According to multi-objective optimization with the Derringer–Suich function, in order to simultaneously minimize Ra and maximize MRR, a transversal step of 9 mm per longitudinal pass, feed speed of 20 m/min, and depth of cut of 0.020 mm should be selected.

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“…In the second work [2], a honing cell, incorporating a thermographic camera, a sound intensity meter, and software for collecting and analyzing data received during the process, on a CNC honing machine, are proposed. With the aforementioned arrangement, images from the thermographic camera are analyzed online and the level of sound intensity obtained during honing is continuously monitored, with the purpose of online control of the process and its optimization.…”

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confidence: 99%