Although supercapacitors with acetonitrile-based electrolytes
(AN-based
SCs) have realized high-voltage (3.0 V) applications by manufacturers,
gas generation at high voltages is a critical issue. Also, the exact
origins and evolution mechanisms of gas generation during SC aging
at 3.0 V still lack a whole landscape. In this work, floating tests
under realistic working conditions are conducted by 22450-type cylindrical
cells with an AN-based commercial electrolyte. Comprehensive insights
into the origins and evolution mechanisms of gas species at 2.7 and
3.0 V are acquired, which involves multiple side reactions related
to the electrode, current collector, and electrolyte. Both experimental
evidence and density functional theory calculations demonstrate that
the primary reasons for gas generation are residual water and oxygen-containing
functional groups, especially hydroxyl and carboxyl. More importantly,
additional types of gas (such as CO2, NH3, and
alkenes) can only be detected at a higher voltage of 3.0 V rather
than 2.7 V after failure, suggesting that these gas species can be
regarded as the failure signatures at 3.0 V. This breakthrough analysis
will provide fundamental guidance for failure evaluation and designing
AN-based SCs with extended lifetime at 3.0 V.