Although the Classical Nucleation Theory (CNT)
is the most consensual theory to explain protein nucleation mechanisms,
experimental observations during the shear-induced assays suggest
that the CNT does not always describe the insulin nucleation process.
This is the case at intermediate precipitant (ZnCl2) solution
concentrations (2.3 mM) and high-temperature values (20 and 40 °C)
as well as at low precipitant solution concentrations (1.6 mM)
and low-temperature values (5 °C). In this work, crystallization
events following the CNT registered at high precipitant solution concentrations
(3.1 and 4.7 mM) are typically described by a Newtonian response.
On the other hand, crystallization events following a nonclassical
nucleation pathway seem to involve the formation of a metastable intermediate
state before crystal formation and are described by a transition from
Newtonian to shear-thinning responses. A dominant shear-thinning behavior
(shear viscosity values ranging more than 6 orders of magnitude) is
found during aggregation/agglomeration events. The rheological analysis
is complemented with different characterization techniques (Dynamic
Light Scattering, Energy-Dispersive Spectroscopy, Circular Dichroism,
and Differential Scanning Calorimetry) to understand the insulin behavior
in solution, especially during the occurrence of aggregation/agglomeration
events. To the best of our knowledge, the current work is the first
study describing nonclassical nucleation mechanisms during shear-induced
crystallization experiments, which reveals the potential of the interdisciplinary
approach herein described and opens a window for a clear understanding
of protein nucleation mechanisms.