The influence of soldering process parameters on the optical and thermal properties of power LEDs

Abstract

Purpose This paper aims to present the results of investigations that show the influence of soldering process parameters on the optical and thermal parameters of power LEDs. Design/methodology/approach The power LEDs were soldered onto metal core printed circuit board (MCPCB) substrates in different soldering ovens: batch and tunnel types, characterized by different thermal profiles. Three types of solder pastes based on Sn99Ag0.3Cu0.7 with the addition of TiO2 were used. The thermal and optical parameters of the diodes were measured using classical indirect electrical methods. The results of measurements obtained were compared and discussed. Findings It was shown that the type of oven and soldering thermal profile considerably influence the effectiveness of the removal of heat generated in the LEDs tested. This influence is characterized by thermal resistance changes. The differences between the values of this parameter can exceed 20%. This value also depends on the composition of the soldering paste. The differences between the diodes tested can exceed 15%. It was also shown that the luminous flux emitted by the diode depends on the soldering process used. Practical implications The results obtained could be useful for process design engineers for assembling power LEDs for MCPCBs and for designers of solid-state light sources. Originality/value This paper presents the results of investigations into the influence of the soldering profiles and soldering pastes used on the effectiveness of the removal of heat generated in power LEDs. It shows and discusses how the factors mentioned above influence the thermal resistance of the LEDs and optical parameters that characterize the light emitted.

Application of ZnO Nanoparticles in Sn99Ag0.3Cu0.7-Based Composite Solder Alloys

“…The real thermal resistance R th was calculated taking into account the optical power P opt and electric power P e value [33,34]. During the measurements, the LED was situated in a light-tight chamber and mounted on the heat exchanger of a forced liquid cooling system, which guarantees the temperature of the substrate remains constant [35]. The optical efficiency η F was calculated from the luminous flux and electric power ratio.…”

“…Nanomaterials 2021, 11, x FOR PEER REVIEW 5 of 15 substrate remains constant [35]. The optical efficiency F was calculated from the luminous flux and electric power ratio.…”

The Influence of Soldering Profile on the Thermal Parameters of Insulated Gate Bipolar Transistors (IGBTs)

“…An indirect electrical method was used based on gate-emitter voltage V GE as a thermo-sensitive parameter [17]. During the measurements, the FR4 substrate with soldered IGBT was fixed to a liquid-cooled heat exchanger [18] to increase the cooling efficiency of the FR4 substrate [19]. In the measuring set-up, the thermal impedance Zth(t) was determined in three steps.…”

Comparison of Properties for Selected Experimental Set-Ups Dedicated to Measuring Thermal Parameters of Power LEDs

“…In the case of forced cooling, a special liquid cooling system, Alphacool [25], is used. It is equipped with heat exchangers, to which the tested diodes are attached [26]. This system made it possible to cool the power LED to room temperature, which did not exceed 25 • C during the measurements.…”