Garnet-based all-solid-state batteries
(ASBs) with high energy
density require composite cathodes with high areal loading and high-capacity
cathode active materials. While all ceramic cathodes can typically
be manufactured via cosintering, the elevated temperatures necessary
for this process pose challenges with respect to material compatibility.
High-capacity cathode active materials like Ni-rich LiNi
x
Co
y
Mn1–x–y
O2 (NCM) show
insufficient material compatibility toward the solid electrolyte Li6.45Al0.05La3Zr1.6Ta0.4O12 (LLZO:Ta) during cosintering, leading to the formation
of highly resistive interphases. We investigated this secondary phase
formation both experimentally and via density functional theory calculation
to get a mechanistic understanding of the cosintering behavior of
LLZO:Ta with NCM111 and Ni-rich NCM811. Furthermore, we employed B
doping of both NCM materials in order to assess its impact on the
cation interchange and subsequent secondary phase formation. While
secondary phases were formed for all four NCM materials, their onset
temperature, nature, and amount strongly depend on the NCM composition
and doping. Surprisingly, Ni-rich NCM811 turned out to be the most
promising cathode active material for the combination with garnet-type
LLZO:Ta. As proof of concept, fully inorganic, ceramic all-solid-state
lithium batteries featuring only a Li-metal anode, an LLZO:Ta separator,
and a composite cathode, consisting of LLZO:Ta, Li3BO3, and NCM811, were prepared by conventional sintering. The
purely inorganic full cells delivered a high specific areal discharge
capacity of 0.7 mA h cm–2 in the initial cycle.