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A layered fertilizer shovel is designed to achieve double layer fertilization in response to the current problem of large fertilizer efficiency loss in one-time banding application. The key structural parameters of the layered shovel were designed and the working speed V, the distance L1 between the banding fertilizer discharging pipe and the point-applied fertilizer discharging device and the distance L2 between the fertilizer distribution plate and the point-applied fertilizer discharging device were determined as the main factors affecting the layered distance h. A quadratic regression model between factors and indicators was established by single-factor test and response surface analysis. With the layered distance h=10 cm as the optimization target, the predicted value of layered distance h is 10 cm when V, L1 and L2 are 2.7 km/h, 15.3 cm and 18.2 cm, respectively, and the simulation test is conducted to verify the combination of the parameters obtained from the optimization solution, and the simulated value of layered distance h is 9.9 cm, which is a small error compared with the predicted value. The field test was conducted under the optimal combination of parameters, and the results showed that the layered distance h was 9.1 cm at the working speed V of 2.7 km/h, and the relative error was 8.1% compared with the simulation value, which can be considered as a high reliability of the simulation test, and the simulation test can accurately simulate the distribution of fertilizer particles in the real environment in the field. When the working speed V is 1.8-5.4 km/h, the distribution range of layered distance h is 8.0-9.5 cm, which can meet the agronomic requirements of fertilizer layered application.
A layered fertilizer shovel is designed to achieve double layer fertilization in response to the current problem of large fertilizer efficiency loss in one-time banding application. The key structural parameters of the layered shovel were designed and the working speed V, the distance L1 between the banding fertilizer discharging pipe and the point-applied fertilizer discharging device and the distance L2 between the fertilizer distribution plate and the point-applied fertilizer discharging device were determined as the main factors affecting the layered distance h. A quadratic regression model between factors and indicators was established by single-factor test and response surface analysis. With the layered distance h=10 cm as the optimization target, the predicted value of layered distance h is 10 cm when V, L1 and L2 are 2.7 km/h, 15.3 cm and 18.2 cm, respectively, and the simulation test is conducted to verify the combination of the parameters obtained from the optimization solution, and the simulated value of layered distance h is 9.9 cm, which is a small error compared with the predicted value. The field test was conducted under the optimal combination of parameters, and the results showed that the layered distance h was 9.1 cm at the working speed V of 2.7 km/h, and the relative error was 8.1% compared with the simulation value, which can be considered as a high reliability of the simulation test, and the simulation test can accurately simulate the distribution of fertilizer particles in the real environment in the field. When the working speed V is 1.8-5.4 km/h, the distribution range of layered distance h is 8.0-9.5 cm, which can meet the agronomic requirements of fertilizer layered application.
Currently, maize production in China suffers from many problems such as excessive fertilizer application, inefficient fertilizer use and insufficient agricultural labour. This research explores the efficient fertilization pattern of maize for fertilizer decrease and yield increase by studying the effect of one-time mechanical point-applied fertilization of controlled-release compound fertilizer in the root-zone, on yield and nutrient uptake. There were six treatments in the application program: 1) no fertilizer (CK); 2) a one-time banding fertilizer application (BDP) 5 cm off the seeds between rows and 10 cm deep; 3) one-time point-applied fertilization (RZF) 5 cm off seed in the row and 10 cm deep; 4) a layered banding application 5 cm off seed, 10 cm and 20 cm deep between rows at a rate of 3:7 (LBD); 5) a 5 cm off seed, 10 cm deep point-applied fertilization, and 20 cm banding application between rows at a rate of 3:7 (LRZ); 6) a fertilizer reduction of 10% between rows at a rate of LRZ (90% LRZ). The results showed that the one-time mechanical layered application of slow-release compound fertilizer (LRZ and LBD) in the root zone increased yields by 11.97% and 11.15%, respectively, compared to the non-layered application of slow-release compound fertilizer (BDP and RZF), and the differences were significant, indicating that mechanical layered application can replace the BDP mode and achieve increased crop yield. The average increase in agronomic efficiency and partial factor productivity of 25.95% and 11.15% for LBD over BDP and 26.10% and 11.97% for LRZ over RZF were significant, indicating that mechanized stratified fertilizer application can significantly improve fertilizer utilization and reduce fertilizer losses and surface source pollution.
Currently, maize production in China suffers from many problems, such as excessive fertilizer application, inefficient fertilizer use, and insufficient agricultural labour. The effect of one-time mechanical point-applied fertilization of controlled-release compound fertilizer in the root-zone on yield and nutrient uptake was investigated to explore efficient fertilization patterns for fertilizer decrease and yield increase in maize. The selected fertilizer was a controlled-release granular fertilizer (24-6-10 for N-P2O5-K2O) with six treatments in the application program: 1) no fertilizer (CK); 2) application of a one-time banding fertilizer (BDP) 5 cm off the seeds between rows and 10 cm deep; 3) application of a one-time point-applied fertilization (RZF) 5 cm off seed in the row and 10 cm deep; 4) application of a one-time point-applied fertilization (90% RZF) 10% fertilizer reduction 5 cm off seed in the row and 10 cm deep; 5) application of a one-time point-applied fertilization (80% RZF) 20% fertilizer reduction 5 cm off seed in the row and 10 cm deep; 6) application of a one-time point-applied fertilization (70% RZF) 30% fertilizer reduction 5 cm off seed in the row and 10 cm deep. The results showed that RZF increased yield by 5.84% over BDP, and the difference was significant, indicating that mechanized point-applied fertilization of fertilizer can replace manual point-applied fertilization application operations and achieve increased crop yield. The agronomic utilization rate of fertilizer of 12.35% and the bias productivity of 5.31% were higher in RZF than in BDP, and the differences were significant, indicating that one-time mechanical point-applied fertilization in the root zone significantly improved fertilizer utilization and reduced fertilizer loss.
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