In the present work,
effects of process conditions on char and
fixed carbon yields from four woody biomasses were studied. The influence
of the particle size, sample mass, and pressure on experimental values
of char and fixed carbon yields from spruce stem wood, spruce forest
residue, birch stem wood, and birch forest residue were examined in
three thermogravimetric analyzers (TGAs) (two atmospheric and one
pressurized) and a flash carbonizer. The obtained experimental fixed
carbon yields were then compared to theoretical values calculated
using the elemental composition of the studied woody biomasses. It
was found that carbonization of small samples of small particles in
atmospheric TGAs in an open crucible/pan offered the lowest fixed
carbon yield. The yields were improved when following standard proximate
analysis procedures employing closed crucibles. Further enhancement
of the fixed carbon yields were obtained in the atmospheric TGAs using
a crucible covered by a lid that restricts release of volatiles. Further,
an increase of the pressure, particle size, and sample size gave more
significant effects on char and fixed carbon yields. The largest gains
were obtained as large particles were carbonized at elevated pressures.
The highest char and fixed carbon yields were realized by a flash
carbonizer at elevated pressure. Carbonization of spruce wood in the
flash carbonizer at 2.2 MPa offered a fixed carbon yield of 28 wt
%, which approaches 85% of the theoretical value. Scanning electron
microscopy analyses revealed significant differences in morphology
and microstructure of char particles produced under the different
conditions. The spruce wood char particles produced in the flash carbonization
reactor passed through a molten stage, showing a smooth and intact
surface. Melting of the cell structure and recondensation/deposition
of secondary carbon are more intensive at an elevated pressure. The
findings presented in this work suggest that secondary reactions,
involving the interaction of tarry vapors with char and conversion
of them to secondary char, play a key role in charcoal formation.
Char and fixed carbon yields from biomass can be considerably enhanced
under process conditions that extend contacts of vapor phases with
the char matrix.