Nowadays,
environmental concerns make us rethink the way that we
live and eat. In this regard, alternative protein sources are emerging;
among them, insects are some of the most promising alternatives. Insect
farming is still an infant industry, and to improve its profitability
and environmental footprint, valorization of the byproducts will be
a key step. Chitin as the main polysaccharide in the exoskeleton of
insects has a great potential in this regard and can be processed
into high value-added materials. In this study, we extracted and fibrillated
chitin fibers from fly larvae (Hermetia illucens) and compared them with commercial chitin from shrimp shells. A
mix of chitin and cellulose fibers was also extracted from mealworm
farming waste. The purified chitinous fibers from different sources
had similar chemical structures as shown by Fourier transform infrared
and nuclear magnetic resonance spectroscopies. After mechanical fibrillation,
the nanostructures of the different nanofibers were similar with heights
between 9 and 11 nm. Chitin nanofibers (ChNFs) from fly larvae presented
less nonfibrillated fiber bundles than the shrimp-derived analogue,
pointing toward a lower recalcitrance of the fly larvae. ChNF suspensions
underwent different film-forming protocols leading to films with tensile
strengths of 83 ± 7 and 71 ± 4 MPa for ChNFs from shrimp
and fly, respectively. While the effect of the chitin source on the
mechanical properties of the films was demonstrated to be negligible,
the presence of cellulose nanofibers closely mixed with ChNFs in the
case of mealworm led to films twice as tough. Our results show for
the first time the feasibility of producing ChNFs from insect industry
byproducts with high potential for valorization and integral use of
biomass.