Abstract:The effects of grain boundary misorientation angle (θ) on mechanical properties and the mechanism of plastic deformation of the Ni/Ni3Al interface under tensile loading were investigated using molecular dynamics simulations. The results show that the space lattice arrangement at the interface is dependent on grain boundary misorientations, while the interfacial energy is dependent on the arrangement. The interfacial energy varies in a W pattern as the grain boundary misorientation increases from 0° to 90°. Spe… Show more
“…The misorientation angle is defined as the difference between the crystallographic orientation of a single grain and its neighbors, which directly affects the grain structure, interface energy and mechanical properties of the grain boundary. The study showed that the mechanical properties of the grain boundary decrease with an increase in the angle of misorientation (Ding et al , 2020). The higher and lower rotation angles of the grain boundaries present in the different zones of the printed wall are displayed in Figure 5.…”
Purpose
Wire-arc-based additive manufacturing (WAAM) is a promising technology for the efficient and economical fabrication of medium-large components. However, the anisotropic behavior of the multilayered WAAM-fabricated components remains a challenging problem.
Design/methodology/approach
The purpose of this paper is to conduct a comprehensive study of the grain morphology, crystallographic orientation and texture in three regions of the WAAM printed component. Furthermore, the interdependence of the grain morphology in different regions of the fabricated component with their mechanical and tribological properties was established.
Findings
The electron back-scattered diffraction analysis of the top and bottom regions revealed fine recrystallized grains, whereas the middle regions acquired columnar grains with an average size of approximately 8.980 µm. The analysis revealed a higher misorientation angle and an intense crystallographic texture in the upper and lower regions. The investigations found a higher microhardness value of 168.93 ± 1.71 HV with superior wear resistance in the bottom region. The quantitative evaluation of the residual stress detected higher compressive stress in the upper regions. Evidence for comparable ultimate tensile strength and greater elongation (%) compared to its wrought counterpart has been observed.
Originality/value
The study found a good correlation between the grain morphology in different regions of the WAAM-fabricated component and their mechanical and wear properties. The Hall–Petch relationship also established good agreement between the grain morphology and tensile test results. Improved ductility compared to its wrought counterpart was observed. The anisotropy exists with improved mechanical properties along the longitudinal direction. Moreover, cylindrical components have superior tribological properties compared with cuboidal components.
“…The misorientation angle is defined as the difference between the crystallographic orientation of a single grain and its neighbors, which directly affects the grain structure, interface energy and mechanical properties of the grain boundary. The study showed that the mechanical properties of the grain boundary decrease with an increase in the angle of misorientation (Ding et al , 2020). The higher and lower rotation angles of the grain boundaries present in the different zones of the printed wall are displayed in Figure 5.…”
Purpose
Wire-arc-based additive manufacturing (WAAM) is a promising technology for the efficient and economical fabrication of medium-large components. However, the anisotropic behavior of the multilayered WAAM-fabricated components remains a challenging problem.
Design/methodology/approach
The purpose of this paper is to conduct a comprehensive study of the grain morphology, crystallographic orientation and texture in three regions of the WAAM printed component. Furthermore, the interdependence of the grain morphology in different regions of the fabricated component with their mechanical and tribological properties was established.
Findings
The electron back-scattered diffraction analysis of the top and bottom regions revealed fine recrystallized grains, whereas the middle regions acquired columnar grains with an average size of approximately 8.980 µm. The analysis revealed a higher misorientation angle and an intense crystallographic texture in the upper and lower regions. The investigations found a higher microhardness value of 168.93 ± 1.71 HV with superior wear resistance in the bottom region. The quantitative evaluation of the residual stress detected higher compressive stress in the upper regions. Evidence for comparable ultimate tensile strength and greater elongation (%) compared to its wrought counterpart has been observed.
Originality/value
The study found a good correlation between the grain morphology in different regions of the WAAM-fabricated component and their mechanical and wear properties. The Hall–Petch relationship also established good agreement between the grain morphology and tensile test results. Improved ductility compared to its wrought counterpart was observed. The anisotropy exists with improved mechanical properties along the longitudinal direction. Moreover, cylindrical components have superior tribological properties compared with cuboidal components.
“…The misorientation angle between adjacent grains of steels, has become one of the major concerns for the study of some mechanical and toughness properties of irons [1][2][3][4][5], carbon steel [3,6], stainless steel [7][8], other types of steels [8][9][10] and different alloys [11][12]. The misorientation angle play a big role for the propagation of cleavage fracture in steels and on the fracture surface appearance.…”
Measurements over fractured surfaces of samples obtained from impact Charpy tests and four-point double-notch bend tests, carried out at-60°C and-196°C were performed in the present work. This in order to quantify cleavage facets misorientation for the resistance of cleavage fracture propagation. The material used for the analyses was a ferritic Grade A ship plate steel. The grains misorientation angle was quantified by measuring the orientation of single cleavage facets with respect to its neighbors, of a number of cleavage facets, and the misorientation angle was measured. The misorientation angle of cleavage facets was analyze in four groups: all facets, small-small, small-large and large-large facets in order to identify how this classification can affect the misorientation angle of cleavage facets. The results showed that high misorientation angles between neighboring grains, can act as barriers for cleavage propagation, and offer more resistance for brittle fracture propagation or may arrest potential microcracks of critical size in the ductile-brittle transition of ferritic steels. Therefore, the analysis revealed arrest of microcracks when the fracture path found high misoriented grains in the lower shelf of a Grade A ship plate steel. The effect of the misorientation of the ferrite grains in terms of the cleavage facets misorientation on fracture propagation was also discussed in the present work. Keywords: Cleavage fracture, Misorientation angle, Charpy tests, Four-point double-notch bend tests, Cleavage facets.
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