The Effect of Resin-Coated Proppant and Proppant Production on Convergent-Flow Skin in Horizontal Wells With Transverse Fractures

Abstract

Summary In the last decade, many gas reservoirs with permeabilities from 0.1 to 10 md have been developed with horizontal wells with transverse fractures. The potential negative effect of convergent flow in the fractures seems to have been forgotten. The widespread use of resin-coated proppant (RCP) in offshore wells appears to make this problem worse. Using both case studies and reservoir simulations, we examine why RCP could make the problem of convergent flow worse compared with uncoated proppant. Several North Sea horizontal and deviated multifracture gas wells that used RCP and had a significant mechanical skin are presented. Pressure-buildup data confirm the presence of a near-wellbore pressure drop in the fractures. Reservoir simulation with a fine grid reproduces the observed pressure drop because of convergent flow, using realistic proppant-pack permeabilities with gel damage. The effect of proppant production on the convergent-flow skin is shown using production data before and after discrete proppant-production events, demonstrating how proppant production has a beneficial effect on removing convergent-flow skin. We also compare the performance of a new horizontal multifracture well to the original discovery well in the same location, in which a vertical well was fracture stimulated with uncoated proppant and had comparable productivity. If there is a large convergent-flow skin in a fracture with uncoated proppant, this usually leads to some proppant production, which could create “infinite conductivity” channels at the perforations. This removes the convergent-flow pressure drop. If RCP is used to prevent proppant flowback, such channels cannot form easily, and convergent flow acts as a downhole “choke” on production. This “choke” can produce a significant positive skin. In the worst case, a horizontal multifracture well with three or four transverse fractures can produce the same as a fully perforated vertical well with a single fracture. On the basis of a number of real-world incidents of proppant production during post-fracture cleanup, we show strong evidence that a small amount of proppant production can result in an increase in well productivity index (PI) and a decrease in apparent fracture skin. Convergent flow is the most likely mechanism to explain this. In this paper we highlight the potential reduction in well productivity from using RCP for fracturing in gas wells (0.1 to 10 md) with limited inflow area (transverse or oblique fractures), where convergent-flow pressure loss is significant. We show the potential positive effect of small amounts of proppant production in such cases, forming infinite-conductivity channels and removing the convergent-flow skin.

Feasibility of Proppant Flowback Control by Use of Resin-coated Proppant

“…Proppant flowback is an issue after an oil well is hydraulically stimulated in Xinjiang oilfield. It generally refers to proppant production phenomenon after a fractured well is put in production [1]. It leads to many negative effects including production loss, corrosion of surface and downhole equipments and increase of production costs etc., so some techniques must be applied to control proppant flowback during production of a fractured well [2,3].…”

A New Coated Proppant for Packing Fractures in Oil Reservoirs

“…This greatly limits their practical application. In addition, coating technologies are rarely applied for proppants except when coating proppants to adjust density to enhance suspension ability [28][29][30] or thermally fixing the proppant in a hydraulic fracturing crack in order to limit the removal of the proppant from the well during production. Additionally, few existing studies have focused on using superhydrophobic-coated proppants in fractures with excellent compression resistance and temperature stability to achieve water plugging and oil permeability in fractures.…”