A large array of anhydrous metal ions were tested as
catalysts
in the preparation of shape memory poly(isocyanurate–urethane)
(PIR–PUR) aerogels from the reaction of 1,3,5-tris(6-isocyanatohexyl)-1,3,5-triazinane-2,4,6-trione
(Desmodur N3300A: a well-known isocyanurate-based aliphatic triisocyanate)
and triethylene glycol (TEG) in anhydrous acetonitrile. The reaction
yielded wet gels that were dried into aerogels in an autoclave with
supercritical fluid CO2. The catalytic activity was mostly
identified among CH3CN-soluble salts (mainly chlorides)
of third-row d-block elements from iron to zinc, group 13 elements
from aluminum to thallium, as well as cadmium, bismuth, and tin. Tin
(119Sn) NMR indicated that the metal ion complexes with
TEG, followed by reaction with the isocyanate. By using a fixed monomer
concentration (20% w/w) and varying only the chemical identity and
concentration of the catalysts, it was possible to demonstrate that
the micromorphology of the resulting aerogels depended only on the
gelation time. That is, for equal gelation times, the morphology was
approximately the same, irrespective of the catalyst. For short gelation
times (around 5 min or less), the aerogel frameworks were bicontinuous,
changing to small spheroids at around 20 min and to large microspheres
for gelation times around 75 min or more. Having obtained control
over micromorphology, leaving other material properties such as density
and porosity practically unaffected, it was possible to demonstrate
that the bicontinuous structures of PIR–PUR aerogels can be
up to 4 times stiffer and up to 2 times better thermal conductors
than structures consisting of microspheres. This finding was attributed
to the different widths of the neck zones between particles, noting
that in bicontinuous morphologies, the neck diameters were almost
equal to the particle diameters.