Ceramic nanoparticles (NPs) were surface modified and dispersed by in situ synthesized block copolymers. Living radical polymerization with sequential addition of monomers enables the effective coating of ceramic NPs by block copolymers. The method enables us to add stable polymer layers on any kind of NPs; therefore, it can help the mass production of polymer-coated inorganic NPs and drastically reduce the cost, without sacrificing their performance.Composite materials, especially composites of inorganic materials and polymers, are very attractive because they can exhibit promising new properties that have been believed to be trade-off functions.1 In order to solve the trade-off, stable dispersions of filler nanoparticles (NPs) in a polymer matrix has to be achieved. Polymer grafting to the surface of inorganic materials is promising. 26 Because polymeric materials are in a metastable state in most cases, composite materials of just blended polymers and inorganic materials are not stable, i.e., they will segregate from each other. When the inorganic NPs have grafted polymer chains, segregation will be inhibited because the same polymer material can be miscible.Many studies of grafting polymer chains on NPs have been reported. Some of the studies proved the advantage of polymer grafting on dispersions of inorganic NPs in polymer matrixes. Polymer grafting is effective, but all of the polymer grafting methods need anchoring reagents to connect inorganic surfaces and polymers. 37 Recently, I proposed a method for the direct production of polymer-grafted ceramic NPs without using anchor and/or linker reagents.2 This technique drastically increases the combinations of ceramics and polymers that can be grafted and reduces the number of steps needed to prepare polymer-grafted ceramic NPs; however, the method was not sufficient for mass production of polymer-grafted ceramic NPs. For industrial applications of high-performance polymer-grafted NPs, mass production without sacrificing their performances must be achieved.In order to solve this problem, a new method of preparing polymer-coated ceramic NPs has been developed. The method proposed here needs no reagent to connect inorganic surfaces and polymers, reduces the number of chemical processes, and enables densely polymer-coated ceramic NPs to be produced on a very large scale (more than 10 g of ceramic NPs can be coated at once in a 300-mL flask; see Figure S1 in the Supporting Information).
8The polymer-coated NPs produced have similar structures to polymer-grafted NPs and block-copolymer-micelle-protected NPs, so their properties and performances are similar.
9The method is facile, as shown in Scheme 1. As a representative example, coating of several ceramic NPs (silica, ¡-Al 2 O 3 , £-Fe 2 O 3 , BaTiO 3 , and TiN) by poly(2-hydroxyethyl acrylate)-b-polystyrene (PHEA-b-PS) was performed as follows: Ceramic NPs (1 g) were weighed, loaded in a 20-mL test tube with a screw cap, and transferred to an oxygen-and moisture-free glove box. Then, 2 mL of hydrophobic solve...