Abstract:In this paper, we report the synthesis and characterization of ultra-high molecular weight polyethylene (UHMWPE)-lignin composites. During this study four different compositions, namely UHMWPE, UHMWPE-13 wt. % lignin, UHMWPE-25 wt. % lignin and UHMWPE-42.5 wt. % lignin were fabricated by hot pressing. Detailed microstructural studies by scanning electron microscopy (SEM) showed that UHMWPE and UHMWPE-13 wt. % lignin had a uniform microstructure, whereas UHMWPE-25 wt. % lignin and UHMWPE-42.5 wt. % lignin samples were riddled with pores. UHMWPE and UHMWPE-13% lignin showed comparable flexural strengths of~32.2 MPa and 32.4 MPa, respectively. However, the flexural strength dropped drastically in UHMWPE-25 wt. % lignin and UHMWPE-42.5 wt. % samples to~13 MPa and~8 MPa, respectively. The tribology of UHMWPE-lignin composites is governed by the tribofilm formation. All the compositions showed similar µ mean values and the specific wear rates (WR) decreased gradually as the concentration of lignin in UHMWPE was increased.