A lamellar mixing approach has been applied to the modelling of an imperfectly R. CHELLA and J. M. OTTINO mixed, fast, crosslinking, exothermic polymerization. The model involves the solution of coupled nonlinear partial differential equations representing mass and energy transfer in locally structured lamellar domains with diffusion and reaction occurring between initially segregated lamellae.Several seemingly unusual features of experimental results can be explained qualitatively in terms of this simplified model. The phenomena investigated include: effect of variations in mixing, catalyst concentration (intrinsic reaction rate), and initial temperature for equal mixing conditions SCOPE Reactive polymer processing, the simultaneous formation and processing of polymers into their final shape, offers several important advantages of reduced capital, operational and energy costs. In particular, considerable commercial interest has centered on Reaction Injection Molding (RIM), a relatively new process in which two or more highly reactive monomer streams are rapidly contacted, generally by impingement, and conveyed to a mold cavity where polymerization proceeds. Requirements of fast, complete reaction with no side products and good mechanical properties have limited major commercial development to polyurethane systems. Requirements of fast mixing without moving parts have limited mixing to impingement mixing.While several attempts have been made at modelling conversions and product distributions in RIM processes (cf. Domine