Electrocatalytic reduction has recently
received increasing attention
as a method of converting waste nitrate into value-added ammonia,
but most studies have focused on complex strategies of catalyst preparation
and little has been done in the way of large-scale demonstrations.
Herein, we report that in situ activation of a pristine Ni electrode,
either on a lab scale or a pilot scale, is effective in facilitating
nitrate reduction to ammonia, exhibiting extraordinarily high activity,
selectivity, and stability. The self-activated Ni cathode has a robust
capacity to reduce nitrate over a wide range of concentrations and
achieves great conversion yield, NH4
+–N
selectivity, and Faradaic efficiency, respectively, 95.3, 95.5, and
64.4% at 200 mg L–1 NO3
––N and 97.8, 97.1, and 90.4% at 2000 mg L–1 NO3
––N, for example. Fundamental
research indicates that Ni(OH)2 nanoparticles are formed
on the Ni electrode surface upon self-activation, which play crucial
roles in governing nitrate reduction reaction (NO3RR) through
the atomic H*-mediated pathway and accordingly suppressing hydrogen
evolution reaction. More importantly, the self-activated Ni(OH)2@Ni cathode can be easily scaled up to allow large volumes
of real industrial wastewater to be processed, successfully transferring
nitrate into ammonia with high yields and Faradaic efficiency. This
study demonstrates a new, mild, and promising method of cleaning nitrate-laden
wastewater that produces ammonia as a valuable byproduct.