Textured multilayered piezoelectric structures for energy conversion

Abstract

Piezoelectric materials are essential for the conversion between mechanical and electrical energy, for example in ultrasound imaging and vibrational energy harvesting. Here, we are making and exploring the effects of a new design: co-sintered multilayers with texture (grains of a preferential crystallographic direction). The motivation is the combination of increased piezoelectric response in certain crystallographic directions; multilayer structures where thick films rather than bulk materials can allow higher frequency operation and large area; and co-sintering to avoid detrimental effects from gluing layers together. Samples of the lead-free piezoelectric material Li 0.06 (K 0.52 Na 0.48 ) 0.94 Nb 0.71 Ta 0.29 O 3 with 0.25 mol% Mn (KNNLTM) were made by tape casting and co-sintering. NaNbO 3 platelets with (100) orientation which were used as templates to introduce texture, and polymethyl methacrylate (PMMA) was used as a pore forming agent for making porous substrates. The electrical impedances of the co-sintered samples were recorded and analyzed by equivalent electrical circuit modelling. A texture up to 85% in the [100] crystallographic direction was obtained. The samples displayed ferro-and piezoelectricity, with a maximum thickness coupling coefficient (k t =0.18) between mechanical and electrical energy in the most textured sample. This demonstrates that the introduction of texture in multilayered, co-sintered piezoelectrics shows promise for improving devices for ultrasound imaging or energy harvesting.

Sodium Potassium Niobate-Based Piezoelectrics Sintered in Humid Air

“…Still, it is known that conventional atmosphere during calcination might give rise to more grain growth than calcination in drier conditions [20], and some labs implement a dwell step during heating to decompose the alkali hydroxides that are suspected to trigger the grain growth [15]. It is also known that K4Nb6O17, a commonly observed secondary phase in KNN [21][22][23], is hygroscopic [14,24], such that storage of a KNN-based powder in humid conditions might lead to hydration of this phase if present. However, the effect of humidity on the further steps of the processing is not well studied.…”