Optical
pH sensors enable noninvasive monitoring of pH, yet in
pure sensing terms, the potentiometric method of measuring pH is still
vastly superior. Here, we report a full spectrometer-based optical
pH sensor system consisting of sensor chemistry, hardware, and software
that for the first time is capable of challenging the performance
of an electrode-based pH meter in specific applications such as biopharmaceutical
process monitoring and in single-use bioproduction. A highly photostable
triangulenium fluorophore emitting at 590 nm was immobilized in an
organically modified silicon matrix that allows for fast time-response
by rapid diffusion of water in and out of the resulting composite
polymer deposited on a polycarbonate substrate. Fluctuations from
the fiber optical sensor hardware have been reduced by including a
highly photostable terrylene-based reference dye emitting at 660 nm,
thus enabling intensity-based ratiometric readouts. The dyes were
excited by 505 nm light from a light emitting diode. The sensor was
operational within a pH range of 4.6–7.6, and was characterized
and demonstrated to have properties that are comparable to those of
commercial pH electrodes considering time-response (t
90 < 90 s), precision (0.03 pH-units), and drift.