“…In this process, a nonconsumable rotating tool containing a shoulder and a pin with specific design and geometry is plunged into the surface to be modified and after frictional heating, which then travels along the specific direction to stir the surrounding area due to the high temperature severe plastic deformation (SPD) caused by extruding the solidified materials from leading to trailing edge (Nandan et al, 2008). Despite the widespread applications of this process for processing of ultrafine grained metals/alloys (Hofmann & Vecchio, 2005;Khodabakhshi et al, 2015a), homogenising powder metallurgy parts (Khodabakhshi et al, 2013;Liu et al, 2014b), and modification of casting products (Mahmoud, 2013), it has only recently attracted significant interest for fabrication of metal matrix nanocomposites (Mishra et al, 2003;Mishra & Ma, 2005;Khodabakhshi et al, 2015e).…”