Pt–TM
(TM = Fe, Co, Ni, Cu, etc.) alloy catalysts, other
than pure Pt, have been introduced as active catalysts for ORR. However,
the synthesis of highly durable Pt alloy catalysts is still an enormous
challenge. Herein we utilized pyrolyzed-MOF as a carbon support to
fabricate PtNi nanoparticles with an average diameter of 3.1 nm. The
as-synthesized Pt1Ni1/NC catalyst showed a higher
ORR activity than commercial Pt/C (20 wt % Pt on carbon) in both alkaline
and acidic solutions. Pt1Ni1/NC delivered a
high mass activity of 2.16 A mg Pt
–1,
superior to Pt/C (0.105 A mg Pt
–1) in
0.1 M KOH, and showed a high mass activity of 1.09 A mg Pt
–1, superior to Pt/C (0.101 A mg Pt
–1) in 0.1 M HClO4. Furthermore, Pt1Ni1/NC displayed excellent durability in both alkaline
and acidic solutions, with minor decay in half-wave potential after
8000 cyclic voltammetry cycles. Zinc–air batteries (ZABs) assembled
with Pt1Ni1/NC displayed a high specific capacity
of 882 mAh gzn
–1 and an energy density
of 1102 Wh kgzn
–1. A peak power density
of 464 mW cm–2, higher than that of commercial Pt/C,
is obtained for Pt1Ni1/NC-based ZAB. This work
offers a innovative approach to synthesize precious-metal-based catalysts
with promising activity and durability for applications in fuel cells
and metal–air batteries.