Technological Advancement in Solar Photovoltaic Recycling: A Review

Abstract

This review examines the technological surveillance of photovoltaic panel recycling through a bibliometric study of articles and patents. The analysis considered the number of articles and patents published per year, per country, and, in the case of patents, per applicant. This analysis revealed that panel recycling is an increasingly prominent research area. However, the number of patents filed annually has varied in recent years, averaging fewer than 200 per year. The state-of-the-art review identified three main types of treatment for photovoltaic panel recycling: mechanical, chemical, and thermal. Among these, mechanical treatment serves as a preliminary stage before the recovery of valuable elements, which is achieved through chemical or thermal processes. The articles reviewed cover a range of processes, including hydrometallurgical and pyrometallurgical methods, and explore various classification processes, solvents, and oxidizing agents. In contrast, patents predominantly focus on pyrometallurgical processes. This analysis is supplemented by a survey of market-ready technologies, many of which include stages such as size reduction or delamination followed by pyrometallurgical processes. Additionally, the review highlights the collection processes implemented by some companies, noting that the volume of panels considered waste is currently insufficient to maintain a continuous and year-round operational process. This study identifies key challenges such as (i) reducing solar panel size due to the EVA polymer complicating conventional machinery use, (ii) high process costs from the need for high temperatures and costly additives, (iii) the environmental impact of thermal treatments with high energy consumption and air pollution, and (iv) the necessity for environmentally friendly solvents in hydrometallurgical treatments to reduce contamination during recycling. Future directions include developing specific machinery for panel size reduction, either creating or modifying a polymer to replace EVA for easier treatment, adopting hydrometallurgical treatments with green solvents proven effective in recycling minerals and electronic waste, and addressing the lack of detailed information on industrial processes to make more precise recommendations.