Tailoring the order
in hierarchical structures is a key goal of
bioinspired nanocomposite design. Recently, nacre-like materials have
been developed by solvent evaporation methods that are scalable and
attain advanced functionalities. However, understanding the alignment
mechanisms of 2D fillers, nanosheets, or platelets remains challenging.
This work explores possible pathways for nanocomposite ordering via
orientation distribution functions. We demonstrate how the immobilization
of 2D materials via (pseudo)network formation is crucial to alignment
based on evaporation. We show a modified affine deformation model
that describes such evaporative methods. In this, a gel network develops
enough yield stress and uniformly deforms as drying proceeds, along
with the immobilized particles, causing an in-plane orientation. Herein,
we tested the dominance of this approach by using a thermo-reversible
gel for rapid montmorillonite (MMT) particle fixation. We researched
gelatin/MMT as a model system to investigate the effects of high loadings,
orientational order, and aspect ratio. The nacre-like nanocomposites
showed a semiconstant order parameter (⟨
P
2
⟩ ∼ 0.7) over increasing nanofiller content
up to 64 vol % filler. This remarkable alignment resulted in continuously
improved mechanical and water vapor barrier properties over unusually
large filler fractions. Some variations in stiffness and diffusion
properties were observed, possibly correlated to the applied drying
conditions of the hybrid hydrogels. The affine deformation strategy
holds promise for developing next-generation advanced materials with
tailored properties even at (very) high filler loadings. Furthermore,
a gelling approach offers the advantages of simplicity and versatility
in the formulation of the components, which is useful for large-scale
fabrication methods.