Layered double hydroxide (LDHs)-based
mixed metal oxides (MMOs)
are widely studied as the medium to high temperature (200–400
°C) CO2 capture sorbents. However, most of the studies
are carried out using the powdered samples. To upgrade these sorbents
for industrial-scale CO2 capture, it is important to move
away from the powdered form and develop structured sorbents. Moreover,
the CO2 capture properties of these sorbents need to be
improved in terms of capture capacity and cycling stability. Here
we are utilizing a modified amide hydrolysis method to improve the
CO2 capture capacities of LDHs-based MMOs. Subsequently,
aqueous exfoliation coupled with the freeze-drying technique was utilized
to develop LDHs-based novel MMOs. Exfoliated LDH nano sheets were
pelletized (2 mm) to circumvent the challenges associated with powder
samples when used in industrial-scale applications. The obtained pellets
have an average crushing load of 11.1 N and 4.3 MPa of compressive
strength, which indicate their good mechanical stability. The MMOs
pellets showed a narrow distribution of pores (8–10 nm) with
very good surface area (264 m2/g) and pore volume (1.27
cm3/g). They also had much improved CO2 capture
capacities at ambient pressure and both low (2.17 mmol/g, 30 °C)
and medium temperature (1.43 mmol/g, 200 °C), as compared to
previously reported pristine MMOs powder samples. The pelletized structured
sorbents also outperformed commercial LDH-based pellets by several
fold.