The low intrinsic
thermal conduction and high dielectric properties
of epoxy resins have significantly limited their applications in electrical
and electronic devices with high integration, high frequency, high
power, and miniaturization. Herein, a liquid crystalline epoxy (LCE)
monomer with a biphenyl mesogenic unit was first synthesized through
an efficient one-step reaction. Subsequently, bisphenol AF (BPAF)
containing low-polarizable −CF
3
groups and 4,4′-diaminodiphenylmethane
(DDM) were applied to cure the LCE and commercial diglycidyl ether
of bisphenol A-type epoxy (E-51), respectively, to afford four kinds
of epoxy resins with various intrinsic thermal conductivity and dielectricity
values. Owing to the dual effect of microscopically stacking of mesogens
and the contribution of fluorine to the formation of liquid crystallinity,
ordered microstructures of the nematic liquid crystal phase were formed
within the cross-linking network of LCE as confirmed by polarized
optical microscopy and X-ray diffraction. Consequently, phonon scattering
was suppressed, and the intrinsic thermal conductivity was improved
considerably to 0.38 W/(m·K), nearly twice as high as that of
E-51 cured with DDM (0.20 W/(m·K)). Additionally, the ordered
microstructure and ultralow polar −CF
3
groups within
LCE cured with BPAF enabled the epoxy resin to exhibit a remarkably
lower and stable dielectric constant (ε) and dielectric loss
tangent (tan δ) over both low and high frequencies compared
to E-51 cured with DDM. The ε decreased from 3.40 to 2.72 while
the tan δ decreased from 0.044 to 0.038 at 10 GHz. This
work presents a scalable and facile strategy for breaking the bottleneck
of making epoxy resins simultaneously with high inherent thermal conduction
and low dielectric performance.