Commercial
mesoporous oxides, such as silica, are not stable in liquid-phase
reactions, particularly aqueous-phase reactions at elevated temperatures,
which are corrosive to oxide supports. We have shown previously that
the hydrothermal stability of silica is significantly improved by
coating the surface with thin carbon layers. Herein, we show that
controlled pyrolysis of sugars also provides a facile approach for
coating supported metal catalysts, leading to improved dispersion
of the active metal phase in the hydrothermally aged catalyst. The
carbon overcoats are synthesized at mild temperatures, resulting in
an open structure, as revealed by 13C NMR, which helps
explain why the overcoats do not significantly block the active sites.
We compare two approaches–depositing Pd on carbon-coated silica
and depositing carbon overcoats on Pd/silica. The carbon overcoating
approach leads to better performance after hydrothermal aging, as
determined by using a probe reaction (CO oxidation) to quantify the
number of active sites. The efficacy of the carbon overcoating was
demonstrated by the improved stability of Pd/silica catalysts for
aqueous phase acetone hydrogenation. Likewise, carbon-overcoated Cu/alumina
catalyst was found to be more stable for aqueous-phase furfural hydrogenation
compared with the uncoated catalyst.