Proton exchange membrane (PEM) water
electrolysis is
attracting
attention as a promising method for producing clean hydrogen (H2) without emitting carbon dioxide. H2 is produced
by the reduction of protons at the cathode in a PEM electrolyzer.
Platinum on carbon (Pt/C) is extensively used as a cathodic electrocatalyst;
however, the aggregation of Pt in Pt/C necessitates high loading to
maintain catalytic activity. Therefore, the development of efficient
H2 production electrocatalysts with low Pt loadings is
necessary. Herein, we report the preparation of electrocatalysts consisting
of solution-processed platinum nanoparticle (PtNP)/carbon nanomaterial
(CNM) composites using surfactant-free aqueous-dispersed PtNPs as
a dispersant for CNMs. Direct aqueous suspension by PtNPs through
noncovalent functionalization occurs universally with single-walled
carbon nanotubes (SWCNTs), graphene, and acetylene black, yielding
the respective composites. In particular, the PtNP/SWCNT nanocomposite
electrocatalyst with a PtNP loading of 6 μgPt cm–2 exhibited a high mass activity of 89,300 A gPt
–1 at 2.0 V, which is 270 times higher
than that of Pt/C (324 A gPt
–1 at 2.0
V) with a Pt loading of 2.8 mgPt cm–2. Furthermore, a PEM electrolyzer containing this electrocatalyst
exhibited a Faradaic efficiency of 99% and operated continuously for
150 h at 100 mA cm–2 at an estimated cost of US$5.3/(kg
H2). Our findings are promising in terms of not only establishing
a methodology for reducing PtNP loading to the microgram order but
also demonstrating the practical feasibility of H2-production
electrocatalysts for PEM electrolyzers.