The tunable properties of thermoplastic elastomers (TPEs),
through
polymer chemistry manipulations, enable these technologically critical
materials to be employed in a broad range of applications. The need
to “dial-in” the mechanical properties and responses
of TPEs generally requires the design and synthesis of new macromolecules.
In these designs, TPEs with nonlinear macromolecular architectures
outperform the mechanical properties of their linear copolymer counterparts,
but the differences in the deformation mechanism providing enhanced
performance are unknown. Here, in situ small-angle
X-ray scattering (SAXS) measurements during uniaxial extension reveal
distinct deformation mechanisms between a commercially available linear
poly(styrene)–poly(butadiene)–poly(styrene) (SBS) triblock
copolymer and the grafted SBS version containing grafted poly(styrene)
(PS) chains from the poly(butadiene) (PBD) midblock. The neat SBS
(φSBS = 100%) sample deforms congruently with the
macroscopic dimensions, with the domain spacing between spheres increasing
and decreasing along and transverse to the stretch direction, respectively.
At high extensions, end segment pullout from the PS-rich domains is
detected, which is indicated by a disordering of SBS. Conversely,
the PS-grafted SBS that is 30 vol % SBS and 70% styrene (φSBS = 30%) exhibits a lamellar morphology, and in situ SAXS measurements reveal an unexpected deformation mechanism. During
deformation, there are two simultaneous processes: significant lamellar
domain rearrangement to preferentially orient the lamellae planes
parallel to the stretch direction and crazing. The samples whiten
at high strains as expected for crazing, which corresponds with the
emergence of features in the 2D SAXS pattern during stretching consistent
with fibril-like structures that bridge the voids in crazes. The significant
domain rearrangement in the grafted copolymers is attributed to the
new junctions formed across multiple PS domains by the grafting of
a single chain. The in situ SAXS measurements provide
insights into the enhanced mechanical properties of grafted copolymers
that arise through improved physical cross-linking that leads to nanostructure
domain reorientation for self-reinforcement and craze formation where
fibrils help to strengthen the polymer.