Magnetic nanomaterials are essential components of modern technology in a wide range of applications, including catalysis [1], sensors [2], data storage [3], biotechnology/biomedicine [4], magnetic resonance imaging [5], environmental remediation [6], spintronic [7] and microwave devices [8,9]. Nanoscale magnetic materials are so attractive because they show remarkable novel phenomena compared to their bulk counterparts, such as superparamagnetism, ultrahigh magnetic anisotropy and coercive force, and giant magnetoresistance. These phenomena arise from finite size and surface effects that dominate the magnetic behavior of individual nanoparticles [10,11] Abstract. The focus of this study is to explore the potential use of Polyamide 6 nanocomposite reinforced with nanocrystalline (nc) Fe 20 Ni 80 alloy (Fe 20 Ni 80 /PA6 PNC) in electromagnetic applications and provide understanding of how the alloy particle geometry is controlling the nanocomposite's physical properties. Thermomechanical rigidity, room-temperature soft magnetic performance and thermal soft magnetic stability of Fe 20 Ni 80 /PA6 PNCs based on spherical-sea urchin alloy particles (UMB2-SU) and necklace-like alloy chains (UMB2-NC) have been investigated. Both PNCs have considerably superior bulk properties compared to neat PA6 and UMB2-SU exhibits the most remarkable overall performance. Morphological observations disclose two relevant phenomena: i) improved dispersion and distribution of the SU alloy particles than the NC ones within PA6 matrix, leading to stronger filler-matrix interfacial interactions within the UMB2-SU as compared to the UMB2-NC and ii) presence of constraint polymer regions in between alloy segments within the UMB2-SU that provide secondary reinforcing and soft magnetic mechanisms. Such phenomena along with the lower alloy crystallite size and PA6 γ-crystal type content within the UMB2-SU than in the UMB2-NC, are considered the main responsible factors for the distinctive performance of UMB2-SU. Overall, compared to various ferromagnetic nanocrystalline metallic materials, the research proposes the SU nc Fe 20 Ni 80 alloy as a valuable nanofiller in polymers for electromagnetic applications.