Organo-montmorillonite (OMMT) was introduced into SEBS-g-MA toughened poly(phenylene oxide)/ polyamide-6 (PPO/PA6) blends simply by melt extrusion. The effects of OMMT on morphology, rheology, and mechanical behaviors of toughened PPO/PA6 nanocomposites were studied by scanning electron microscope, transmission electron microscope, capillary rheometer and mechanical tests. The addition of OMMT could decrease the size of dispersed PPO domains in PA6 matrix and melt viscosity of the toughened PPO/PA6 nanocomposites. Besides, exfoliated OMMT also brought significant improvement of tensile properties and heat deflection temperature (HDT), simultaneously. For nanocomposites with exfoliated OMMT, OMMT induced more core−shell toughening particles with the optimized size, and thus, elastomer-OMMT synergistic toughening was achieved in the PPO/PA6 nanocomposites. Consequently, PPO/PA6 nanocomposites with high tensile strength, excellent impact performance, improved HDT, and good processability were obtained.
■ INTRODUCTIONPoly(phenylene oxide) (PPO) exhibits good moisture resistance and thermal properties, but the poor processability limits its application. 1 Meanwhile, polyamide-6 (PA6) is a kind of engineering plastic with wide applications for its good processability and excellent solvent resistance. However, its heat deflection temperature (HDT) is low and its moisture resistance is poor. 1−3 When properly compatibilized, PPO/PA6 blend can potentially offer a material with complementary properties of incompatible PPO and PA6.Nevertheless, the toughness of compatibilized PPO/PA6 blend is rather poor. To toughen PPO/PA6 blend, impact modifiers were introduced into the blend. Styrene-ethylene− butadiene-styrene block copolymer grafted with maleic anhydride (SEBS-g-MA), ethylene-propylene-diene elastomer grafted with maleic anhydride (EPDM-g-MA) and poly-(ethylene-1-octene) grafted with maleic anhydride (POE-g-MA) were the mostly reported impact modifiers. 4−11 However, elastomer-toughening of plastics usually brings some deficiencies, such as low strength, 7,12 modulus, 8 and HDT, 13−15 which are detrimental for engineering application.For several years, organo-montmorillonite (OMMT) has been attracting great interest in both industry and academia due to its ability to improve HDT and tensile performance of materials at low loadings. 16−22 Recently, elastomer-OMMT synergistic toughening has been found in various polymer matrix, such as PA6, 16,23,24 polypropylene (PP), 25−27 poly-(ethylene terephthalate) (PET), 28 and polystyrene (PS). 29 Paul et al. concluded that the toughening effect was induced by the optimized value of elastomer particle size, 23,25,26 while Kelnar et al. ascribed the toughening effect to the formation of the core− shell structure. 24,28 These studies provided some references for achieving balanced mechanical properties. However, previous researches about elastomer-OMMT synergistic toughening were restricted within homopolymer. To the best of our knowledge, there were no reports about elastomer-OMM...