Overbased calcium sulfonate is one
of the largest commercially
produced nanomaterials; the phase transformation mechanism involved
in the key process of carbonation reaction for overbased detergent
preparation has not yet been fully understood. Following our previous
investigation based on the heavy alkylbenzene sulfonate (HABS) surfactant
of industrial byproduct, two commercial products with well-defined
chemical compositions and structures, long-chain alkylbenzene sulfonate
(LCABS) and comparative short-chain linear alkylbenzene sulfonate
(SLABS), are employed in this study as model surfactants for further
mechanism study of this pivotal process by the combination of analytical
techniques such as potentiometric titration, DLS, TEM, FTIR, and XRD.
It has been demonstrated that amorphous calcium carbonate (ACC) is
a prerequisite for the preserving and stabilization of the alkaline
reserve, especially under thermal work environment. The phase transformation
from ACC to crystalline vaterite polymorph rather than calcite has
been unambiguously confirmed as a universal mechanism for all the
alkylbenzene sulfonate based systems. Furthermore, the length and
number of alkyl tails of alkylbenzene sulfonate surfactants exhibit
a strong influence on characteristics of detergent products. The LCABS
with long-chain alkyl substituents or HABS with dialkyl substituents
plays an important role not only in inhibiting the agglomeration process,
but also in protecting the metastable inorganic cores from fusion
to avoid phase transformation. Such understanding should be of crucial
importance for guiding the preparation of overbased detergents and
greases. In addition, the study on the influence of the molar ratio
of calcium oxide in the total alkaline calcium salts and the dosage
of surfactant LCABS, promoter methanol, and catalyst anhydrous calcium
chloride help to determine the suitable work window for detergent
production, and moreover, the water content provides a handle for
better understanding the reaction process and achieving good quality
control for detergent manufacturing.