Fischer–Tropsch (FT) synthesis
in Si-microchannel microreactors,
containing 116 channels (50 μm × 100 μm × 1.3
cm), was carried out using SiO2-encapsulated Fe, Co, and
Ru catalysts. The microchannels were uniformly coated with catalyst
via a modified closed channel infiltration (mCCI) procedure. The mCCI
method helps to load the catalyst without blockage of channels with
no issues related to anodic bonding. The catalysts were characterized
by scanning electron microscopy, optical microscopy, energy-dispersive
X-ray spectroscopy, and Brunaer–Emmett–Teller analysis.
The metal type, temperature, and H2/CO mole ratio showed
a significant effect on FT synthesis. The highest FT reactivity of
0.1746 mol of CO g–1 h–1 was observed
for Ru/SiO2, and the highest CO conversion of 90% was obtained
with Co/SiO2 at 250 °C. The highest selectivity to
propane (44%) and butane (8%) was observed for Co/SiO2 and
Ru/SiO2, respectively, at 250 °C and 3:1 H2/CO. The deactivation rates of the catalysts in the microreactor
for FT synthesis followed the order Ru/SiO2 > Fe/SiO2 > Co/SiO2.