Citric acid (CA) is an important
organic acid that is produced
on a large scale by the fermentation process. The CA recovery in fermentation
technology requires a large amount of CaSO4 as waste and
involves a multi-step complex process. Similarly, the production of
methanol by the conventional route requires harsh reaction conditions.
Therefore, in the present investigation, zinc metal was extracted
as zinc oxide from the used alkaline battery material and subsequently
employed for CA recovery and methanol production in a more economical
way. The phase formation and surface area of the metal oxides (Fe2O3, MnO2, TiO2, and ZnO)
were confirmed by the X-ray diffraction and sorption analysis. In
the series of materials used in this study, the ZnO exclusively reacted
with CA in the waste fruit sample to produce the zinc citrate complex.
The maximum uptake of CA was found to be 68% (933.3 mg/g) on ZnO material
after 10 min of contact time, which is much higher uptake in the series
of the studied materials. Furthermore, the upgrading strategy was
developed to produce methanol by the dry distillation method from
the recovered zinc citrate complex. The decomposed gaseous products
(CH3OH, CO2, and ethylene) were confirmed by
thermogravimetric analysis–mass spectrometry (TGA-MS) probe
analysis. At first, a loss in mass of about 23% was seen between 100
and 300 °C on the zinc citrate complex’s surface owing
to the dehydration reaction of CA-containing hydroxyl groups. The
decarboxylation process of the citrate molecule resulted in the second
mass loss. During the decarboxylation reaction, the three-carboxylate
anion readily breaks down into zinc oxide and CO2 at higher
temperatures, as seen by the significant amount of CO2 production.
Based on the TGA-MS analysis, we strongly suggest that the ketonization
reaction does not occur between the ketones. The proposed green technology
enables the use and recycling of electronic and food waste into value-added
raw materials for the production of fine chemicals.