SYNOPSISPolymer blends based on high-density polyethylene (HDPE) and acrylonitrile butadiene rubber (NBR) were prepared by a melt blending technique. The mixing parameters such as temperature, time, and speed of mixing were varied to obtain a wide range of properties. The mixing parameters were optimized by evaluating the mechanical properties of the blend over a wide range of mixing conditions. The morphology of the blend indicated a two-phase structure in which NBR phase was dispersed as domains up to 50% of its concentration in the continuous HDPE matrix. However, 70 : 30 NBR/HDPE showed a cocontinuous morphology. The tensile strength, elongation at break, and hardness of the system were measured as a function of blend composition. As the polymer pair is incompatible, technological compatibilization was sought by the addition of maleic-modified polyethylene (MAPE) and phenolic-modified polyethylene (PhPE). The interfacial activity of MAPE and PhPE was studied as a function of compatibilizer concentration by following the morphology of the blend using scanning electron micrographs. Domain size of the dispersed phase showed a sharp decrease by the addition of small amounts of compatibilizers followed by a leveling off at higher concentrations. Also, more uniformity in the distribution of the dispersed phase was observed in compatibilized systems. The tensile strength of the compatibilized systems showed improvement. The mechanical property improvement, and finer and uniform morphology, of compatibilized systems were correlated with the improved interfacial condition of the compatibilized blends. The experimental results were compared with the current theories of Noolandi and Hong. 0 1995 John Wiley & Sons, Inc.
INTRODUCTIONPolymer blending is one of the new approaches for the preparation of new materials from existing polymers. One obvious advantage is that it requires little or no capital expenditure relative to the production of new polymers. Also, it is possible to produce a range of materials with properties completely different from those of the blend constituents.It is generally considered that polymers are not thermodynamically compatible ( miscible). In order * To whom correspondence should be addressed. to be thermodynamically miscible, the Gibb's free energy of mixing ( AGm) must be negative or zero in the expression,where AHm and ASm represent the enthalpy and entropy of mixing, respectively. Hm is essentially independent of molecular weight and is a measure of the energy changes associated with intermolecular interaction, whereas the entropy change is essentially an inverse function of molecular weight. Because of the long chain nature of polymer molecules, the number of possible arrangements upon mixing becomes less, which means that there is little negative contribution to the free energy of mixing.Most of the blends used in structural applications consist of two or more phases. This arises because the inclusion of rubbery particles within a glassy matrix can produce an improvement in impact and ot...