Carbon
fibers (CFs) have been widely used as reinforcing materials
because of their excellent specific strength, specific modulus, corrosion
resistance, energy absorption, and other properties. To improve the
mechanical properties of CF-reinforced composites, one of the effective
methods is to improve the interfacial force between the CF and the
polymer through modification of CFs. The aim of this study is to modify
the surface of the CF with an environmentally friendly and efficient
way and to design a continuous production equipment. In this research,
a continuous electro-polymerization equipment was designed, and the
surface of the CFs was modified by epoxy or vinyl ether, which was
initiated by photoinitiator UVI-6974 without adding any solvent and
extra electrolytes. By changing the structure of monomers, polymerization
time, voltage, concentration of the initiator, and the distance between
CFs and electrodes, the performance and thickness of the polymer layer
on the CFs were controllable. The results of scanning electron microscopy
and infrared spectroscopy proved that the surface of the CFs was covered
by polymers, and some unreacted functional groups remained. The mechanical
performances of CF composites prepared from the BDE/DVE-3-modified
CFs showed that the interlaminar shear strength improved by 46.98
and 62.02%, and the tensile strength improved by 11.40 and 16.62%,
respectively, compared with unmodified CFs. This proved that the interface
force between the resin and the CF was greatly improved by the thin
polymer layer on the surface of the CF and the unreacted functional
groups. On the other hand, if pigments or dyes were added to the polymerization
system, colored CFs could be fabricated by this equipment continuously.
Because of the solvent-free, low-voltage, and continuous fabrication,
this electro-polymerization method has a good industrial prospect.