Due to their high porosity and biocompatibility, polyurethane foam (PUF) and cellulose foam were adopted for insect cell immobilization and baculovirus expression. Spodoptera frugiperda (SF-21) cells were grown within the macroporous matrix and then infected by Autographa californica nuclear polyhedrosis virus (AcNPV) which was encoded with human interleukin-5 (hIL-5) gene. An appropriate initial cell loading density and medium circulation velocity determined from the previous study were applied in this actual cell cultivation experiments to obtain a uniform initial and ®nal axial cell distribution. The growth of insect cells and the expression of baculovirus were successful in the macroporous packed bed systems used. The ®nal average cell density in cellulose foam achieved was 5X2 Â 10 7 cells/cm 3 and 4X3 Â 10 7 cells/cm 3 in PUF. Under the conditions of suf®cient nutrition and oxygen supplement, the average productivity of hIL-5 in cellulose foam packed bed bioreactor reached 7X2 Â 10 7 unit/l-day. With 50% fresh medium replacement after viral infection, the average productivity of hIL-5 in PUF packed bed reached 8X4 Â 10 7 unit/l-day, about two fold than that without any fresh medium replacement at infection.
List of symbolsC cell concentration cells ml  à Ci initial cell concentration cells ml  à KY K 0 entrapment constant 1 sec  à t time [sec] V 0 super®cial liquid velocity cm sec  à z axial distance [cm] N Re Reynolds number within the channel of porous media Greek letters e void fraction [±] s corrected time [sec] r the entrapped cell density cells cm 3 bed  à r m the maximum entrapped cells density cells cm 3 bed  à 1 Introduction The bene®ts of the insect cell/baculovirus expression system have been the fast, high and regulated expression of heterologous genes by the use of the strong ployhedrin promoter and the occurrence of a wide range of posttranslation modi®cations to possess a correct function of the native protein [1, 2]. For the production of recombinant proteins including insulin receptor, tissue-type plasminogen activator, transfer receptor, Myelin-associated glycoprotein [3] and other bioinsecticides such as TM-Biocontrol San404 [4], the insect cells/baculovirus protein expression system has been an alternative to classical prokaryotic fermentation and eukaryotic protein expression systems. Its development in large scale is therefore demanded. The focus of this study was the production of a recombinant protein by insect cell (SF-21)/baculovirus (AcNPV) protein expression system in macroporous packed bed bioreactor. Human interleukin-5 (hIL-5), a multi-functional cytokine, is produced in the model system. hIL-5 was originally described as a growth factor for the murine BCL-1 lymphoma cell line. And then it was found identical to the T cell replacing factor which was characterized to stimulate antigen-speci®c antibody responses from antigen-primed mice. It stimulates the proliferation and differentiation of eosinophils of both mouse and human as well as triggers the activation, proliferat...