We present an atomic
layer deposition (ALD) process for the synthesis
of tin nitride (SnN
x
) thin films using
tetrakis(dimethylamino) tin (TDMASn, Sn(NMe2)4) and ammonia (NH3) as the precursors at low deposition
temperatures (70–200 °C). This newly developed ALD scheme
exhibits ideal ALD features such as self-limited film growth at 150
°C. The growth per cycle (GPC) was found to be ∼0.21 nm/cycle
at 70 °C, which decreased with increasing deposition temperature.
Interestingly, when the deposition temperature was between 125 and
180 °C, the GPC remained almost constant at ∼0.10 nm/cycle,
which suggests an ALD temperature window, whereas upon further increasing
the temperature to 200 °C, the GPC considerably decreased to
∼0.04 nm/cycle. Thermodynamic analysis via density functional
theory calculations showed that the self-saturation of TDMASn would
occur on an NH2-terminated surface. Moreover, it also suggests
that the condensation of a molecular precursor and the desorption
of surface *NH2 moieties would occur at lower and higher
temperatures outside the ALD window, respectively. Thanks to the characteristics
of ALD, this process could be used to conformally and uniformly deposit
SnN
x
onto an ultranarrow dual-trench Si
structure (minimum width: 15 nm; aspect ratio: ∼6.3) with ∼100%
step coverage. Several analysis tools such as transmission electron
microscopy, X-ray diffraction (XRD), X-ray photoelectron spectroscopy,
Rutherford backscattering spectrometry, and secondary-ion mass spectrometry
were used to characterize the film properties under different deposition
conditions. XRD showed that a hexagonal SnN phase was obtained at
a relatively low deposition temperature (100–150 °C),
whereas cubic Sn3N4 was formed at a higher deposition
temperature (175–200 °C). The stoichiometry of these thermally
grown ALD-SnN
x
films (Sn-to-N ratio) deposited
at 150 °C was determined to be ∼1:0.93 with negligible
impurities. The optoelectronic properties of the SnN
x
films, such as the band gap, wavelength-dependent refractive
index, extinction coefficient, carrier concentration, and mobility,
were further evaluated via spectroscopic ellipsometry analysis. Finally,
ALD-SnN
x
-coated Ni-foam (NF) and hollow
carbon nanofibers were successfully used as free-standing electrodes
in electrochemical supercapacitors and in Li-ion batteries, which
showed a higher charge-storage time (about eight times greater than
that of the uncoated NF) and a specific capacity of ∼520 mAh/g
after 100 cycles at 0.1 A/g, respectively. This enhanced performance
might be due to the uniform coverage of these substrates by ALD-SnN
x
, which ensures good electric contact and
mechanical stability during electrochemical reactions.